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Specifications

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Section 08625

Metal Framed Skylights

PART 1 GENERAL

1.01 WORK INCLUDED
A. Product engineering and fabrication techniques, shop drawings, structural calculations and Professional Engineering approval stamps for large missile impact tested skylight designed for a curb mounted application.
B. Fabrication and installation of aluminum and glass skylight system.
C. Finish of skylight assembly and accompanied flashing metals.
D. Gaskets and sealants.
E. Skylight glass and glazing.
F. Skylight flashing.

1.02 RELATED WORK

A. Section 05120 Structural Steel
B. Section 07510 Roofing
C. Section 07600 Flashing and Sheet Metal
D. Section 07900 Joint Sealers
E. Section 08800 Glass and Glazing

1.03 REFERENCES

A. ASCE 7-96
B. ANSI A58.1, Z97.1-1984
C. ASTM E 330, ASTM E 331, ASTM E 283
D. SBCCI Test Standard for determining impact resistance from windborne debris. SSTD 12-97
E. Metropolitan Dade County Protocol PA 201, PA 202, PA 203
F American Architectural Manufacturers Association (AAMA) 501, 603.8, 605.2, 607.1
G. Flat Glass Marketing Association (FGMA) Glazing Manual

1.04 QUALITY ASSURANCE

A. Provide a skylight and application that is structurally sound, impact resistant and weather tight conforming to applicable testing and performance requirements described herein.
B. Except as otherwise indicated, requirements for aluminum skylights , terminology, tolerances,
standards of performance and workmanship are those specified in ANSI/AAMA.
C. Provide certified independent laboratory test reports from an accredited laboratory.
D. Provide certification for compliance and approval.

1.05 TESTING AND PERFORMANCE REQUIREMENTS

A Test Units All tests, unless otherwise noted, shall comfort to the impact, static, cyclic, air and water tests as set forth by the SBCCI and the Metropolitan Dade County Building Code Compliance Off.
B. Test Procedure and Performance.
1. Skylights shall conform to criteria for conducting impact, static, cyclic air and water tests set forth by the SBCCI and the Metropolitan Dade County Building Code Compliance Office.
2. Impact Test - PA 201-94 and 302.1-302.3.2
a. Missile impact skylight with a solid S4S nominal 2 x 4, #2 surface dry, Southern Pine Of not less than 8'-6'. in length and 9 lbs in weight at a velocity between 50 and 52 ft/sec. without defined specimen failure.
3. Cyclic Wind Pressure Loading Test - PA203 -94 and 302.4.-302.7.3.
a. Apply loads to the specimen using the cycles specified in The South Florida Building Code and as in Table 1 of SSTD 12-97 without failure.
b. Specified Design Pressure (DP) should not be less than 75 psf.
4. Uniform Static Pressure Test - PA 202 - 94
a. Conduct air leakage test at 1.57 psf and 6.24 psf in accordance with ASTM E-283. Air infiltration should not exceed .06 cfm.
b. Conduct water leakage test in accordance with ASTM E 331 without evidence of any uncontrolled water. Minimum water test pressure should not be less than 10 psf.
c. Conduct static load test in accordance with ASTM E 330. Deflection should not exceed L /180 when subject to a uniform load.

1.06 SUBMITTALS

A. Shop Drawings
1. Submit scaled shop drawings including all conditions of construction, location diagrams including identification of and spacing of anchorage, framing members, joinery, glazing materials and sealant details.
B. Structural Calculations.
1. Provide structural calculations by a licensed structural engineer demonstrating structural compatibility with project requirements.
C. Test Reports
1. Provide certified independent laboratory test reports verifying compliance with requirements in Section 1.05.
D. Samples
1. Submit ( ) 6" lengths of aluminum extrusions.
2. Submit ( ) color samples of finish to be used.
3. Submit ( ) 12" x 12" glass samples to be used.
E. Warranties
1. Provide manufacturer’s warranty in accordance with the contract documents.
2. Provide glass warranty as furnished by the supplier.
3. Provide installation warranty in accordance with the contract documents.

1.08 WARRANTY

A. Stating that skylight materials for above project will be free from defects and workmanship for a period of five (5) years from date of substantial completion.
B. Stating that glass shall be free from defective materials, delamination and defects in manufacturer for a period of five (5) years from date of manufacturer.
C. The contractor shall assume responsibility for handling, installation and weather seal for a period of one (1) year from date of substantial completion.

PART 2 PRODUCTS

2.01 MATERIALS

A. Acceptable Skylight Manufacturers

1. TriStar Skylights/Savannah Trims, Inc.
3567 91 Street, North Suite 4
Lake Park, FL. 33403
(561) 656-2556 (Fax) 561-656-2599
2. Architect Approved Equal
a. Products of other manufacturers must be pre-qualified to bid not less than 10 days prior to bid date.
b. Submit proof of compliance with SBCCI/Metropolitan Dade County Code Compliance criteria for large missile impact test including supporting technical data, engineering calculation, certification of equivalent experience and samples for comparison.
B. Aluminum
1. Extruded aluminum structural members shall be 6063-T6 alloy and temper and not less than nominal .125" wall thickness for master frame and rafters and not less than a nominal .100" on purlins.
2. Aluminum caps and closures shall be 6063-T5 alloy and temper and be not less than nominal .062" wall thickness with cover plates being not less than nominal .050"
C. Finishes (Select Organic or Anodic)
1. Organic. Finish all exposed areas of aluminum framing and components in accordance with AAMA 603.8 or 605.2. *Color to be selected by architect
DESIGNATION DESCRIPTION AAMA SPECIFICATION
AA-M12-C41-R1X Polyester Based * 603.8
AA-M12-C41-RIX Kynar Based * 605.2
2. Anodic. Finish all exposed areas of aluminum framing and components in accordance with AAMA 607.1
DESIGNATION DESCRIPTION AAMA SPECIFICATION
AA-M10-C22-A41 Anodized 607.1
D. Glazing Gaskets and Setting Blocks
1. Glazing gaskets shall be of extruded dense EPDM, 50 durometer per ASTM C-509
2. Setting Blocks are to be neoprene with a 90 durometer and conform to ASTM D2240.
E. Fasteners
1. All fasteners, exterior and framework, are to be 300 series stainless steel.
2. Cadmium, zinc, nickel plated steel and hot dipped galvanized are not allowed.
F. Glass
1. Laminated glass shall be Globe Amerada Glass Company’s P-380 Series Hurricane Glazing . Minimum overall composition should not be less than 3/8".
2. Contact Savannah Trims Inc. (561-640-0850) for detailed specifications and glass performance such as reflectivity, colors, tint and Low E performance.
G. Sealants
1. A sealant that is compatible with all substrates and field applied in accordance with the manufacturer’s recommendations.
2. Glass to frame sealant should be GE Sillpruf and field applied in accordance with the manufacturers’s recommendations.

2.03 FABRICATION
A. Skylights shall be factory fabricated and assembled at the manufacturer’s factory where feasible. Assemble in the largest possible sections according to job-site conditions.
B. Design rafter bars and cap to accept glazing gaskets.
C. Cover all exposed to view pressure plates with an extruded snap in place cover plate.
D. Use setting blocks to support glass.

E. All welding shall be Tig welding and ground smooth where visible.
F. Locate weep holes to properly drain water to the exterior at each rafter.


PART 3 EXECUTION

3.01 INSTALLATION

A. After verification of field conditions and properly prepared openings, install skylight system in strict accordance with approved submittal drawing.
B. Skylight system must be installed by a factory authorized and licensed contractor.
C. Protect all dissimilar metals with a heavy coat of zinc chromate or bituminous paint.
D. Install true and plumb without warping or racking.
E. Apply appropriate sealants where indicated on shop drawings and in accordance with manufacturers recommendations.

3.02 CLEANING AND PROTECTION

A. Clean all exposed surfaces and remove labels and excessive silicone from skylight system.
B. Touch up any finish blemish and replace parts that cannot be successfully cleaned or repaired.



Purveyors of Architectural Specialties
Phone (561) 656-2556
Fax (561) 656-2599
Toll-Free (888) 640-0850
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